{"id":10750,"date":"2025-07-14T16:30:37","date_gmt":"2025-07-14T14:30:37","guid":{"rendered":"https:\/\/ai-matters.eu\/user-story-driving-innovation-with-ai-how-trygons-is-transforming-manufacturing-with-ai-matters\/"},"modified":"2025-10-01T12:27:35","modified_gmt":"2025-10-01T10:27:35","slug":"user-story-driving-innovation-with-ai-how-trygons-is-transforming-manufacturing-with-ai-matters","status":"publish","type":"post","link":"https:\/\/ai-matters.eu\/el\/user-story-driving-innovation-with-ai-how-trygons-is-transforming-manufacturing-with-ai-matters\/","title":{"rendered":"Improving Accuracy & Reliability of Manual Assembly \u2013 TRYGONS X AI-MATTERS"},"content":{"rendered":"\n

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Tackling Challenges, Embracing Opportunities, and Unlocking the Potential of AI in European Manufacturing<\/strong><\/h2>\n\n\n\n
Trygons’ Experience:<\/div>
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Introduction<\/strong><\/h2>\n\n\n\n

In today\u2019s fast-evolving manufacturing landscape, adopting advanced technologies like artificial intelligence and robotics is no longer optional, it\u2019s essential. For TRYGONS, a leading composite parts manufacturing company specializing in the production of high-performance products for multiple sectors including marine, automotive, and defence, primarily for mass production, integrating AI into their operations was key to addressing the critical challenge of reducing errors in manual processes and improving efficiency in sandwich structure assembly.<\/p>\n\n\n\n

Thanks to their collaboration with AI-MATTERS, TRYGONS was able to deploy and validate an AI-based visual monitoring system, helping them streamline production and achieve measurable improvements in quality, speed, and waste reduction. This is their story.<\/p>\n\n\n\n

The Challenge<\/strong><\/h2>\n\n\n\n

Every organization embarking on an AI transformation faces unique challenges. For TRYGONS, the main challenge was improving the accuracy and reliability of manual sandwich assembly tasks where mismatching and misalignments often led to costly rework and material waste. Additionally, they needed support in gaining access to specialized AI knowledge, testing solutions in a risk-free environment, and ensuring smooth integration into their existing workflows.<\/p>\n\n\n\n

\u201cErrors at this point can lead to misalignments that compromise product integrity, generate material waste, and require costly rework\u201d<\/em>, explains Evagoras Zervas, European Project Coordinator and Mechanical Engineer at TRYGONS.<\/p>\n\n\n\n

The Solution<\/strong><\/h2>\n\n\n\n

AI-MATTERS provided TRYGONS with the resources and expertise they needed to overcome these challenges. Through specialized guidance in AI solution development, access to a safe, non-disruptive testing environment, and close collaboration with experts throughout the process, the organization was able to [design, test, and validate an AI-driven solution to support operators and improve accuracy during one of the most error-prone stages of the composite manufacturing process.<\/p>\n\n\n\n

\u201cAll development and testing were carried out in a structured environment under realistic conditions, without interfering with our ongoing production, something we couldn\u2019t have realistically achieved on our own under normal operating conditions,”<\/em> says Evagoras Zervas.<\/p>\n\n\n\n

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The Results<\/strong><\/h2>\n\n\n\n

The collaboration between AI-MATTERS and TRYGONS delivered tangible outcomes. Some of the key results include:<\/p>\n\n\n\n